Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

Removal Procedure

  1. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove engine cover. Refer to Engine Cover Replacement.
  3. Remove the fuel feed pipe from fuel injection fuel rail. Refer to Fuel Feed Pipe Replacement.
  4. Remove the positive crankcase ventilation pipe from the intake manifold. Refer to Positive Crankcase Ventilation Pipe Removal.
    .............,hi
  5. Disconnect the 4 fuel injector wiring harness plugs (2).
  6. Unclip the ECM wiring harness from retainer clips (1) and the camshaft cover.
  7. Remove the ground cable nut (2) and the ground cable.
  8. Remove the 2 fuel injection fuel rail bolts (1).
  9. Remove the fuel injection fuel rail assembly (1) and the 4 fuel injector seal rings (2).
Installation Procedure


  1. Note:

    Lubricate the 4 fuel injector seal rings (2) with clean engine oil.

  2. Install the fuel injection fuel rail assembly (1) to the intake manifold. Use NEW fuel injector seal rings (2).

    Caution:

    Refer to Fastener Caution.

  3. Install the 2 fuel injection fuel rail bolts (1) and tighten to  7 Y (62 lb in)

    .

  4. Install the ground cable and the ground cable nut (2) and tighten..............,hi
  5. Connect the 4 fuel injector wiring harness plugs (2).
  6. Clip the ECM wiring harness to the retainer clip (1) and the camshaft cover.
  7. Remove the positive crankcase ventilation pipe from the intake manifold. Refer to Positive Crankcase Ventilation Pipe Removal.
  8. Install the fuel feed pipe to the fuel injection fuel rail. Refer to Fuel Feed Pipe Replacement.
  9. Install the engine sight shield. Refer to Engine Cover Replacement.
  10. Connect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Fuel Feed Pipe Replacement
Removal Procedure .- Remove the fuel feed pressure sensor. Refer to Fuel Pressure Sensor Replacement - Fuel Feed Pipe. Disconnect the fuel feed pipe (1). Refer to Pla ...
Other materials:

Automatic Transmission Flex Plate Removal
Special Tools EN-652 Automatic Transmission Flex Plate Holder For equivalent regional tools, refer to Special Tools. Install the EN-652 holder  (1) to hold the automatic transmission flex plate (2). Loosen the 6 automatic transmission flex plate bolts. Re ...

Rear Side Door Trim Replacement (Sedan)
Rear Side Door Trim Replacement Callout Component Name 1 Rear Side Door Inside Handle Bolt Cap 2 Rear Side Door Inside Handle Fastener Caution: Refer to Fastener Caution. Proce ...

Servicing the Airbag-Equipped Vehicle
Airbags affect how the vehicle should be serviced. There are parts of the airbag system in several places around the vehicle. Your dealer and the service manual have information about servicing the vehicle and the airbag system.

Related news

  • Toyota Sienna Service Manual: On-vehicle inspection
  • Toyota Sienna Service Manual: Clock
  • Toyota Sienna Service Manual: Security Indicator Light Circuit
  • Kia Soul: Front Hub Knuckle Replacement
  • Toyota RAV4 Service Manual: Inner rear view mirror

  • Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement

    Chevrolet Sonic Repair Manual: Fuel Injection Fuel Rail Assembly Replacement