Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

Removal Procedure

  1. Drain the engine coolant system. Refer to Cooling System Draining and Filling.

  2. Remove the following:
  • Engine coolant air bleed hose (1)
  • Engine coolant temperature sensor (2) and connector clip (3)
  • Heated oxygen sensor connector (4)
Remove the heater outlet hose (1) and the heater inlet hose (2).
  • Remove the heater outlet hose (1) and the heater inlet hose (2).

  • Remove the water outlet bolts (1) and discard the water outlet seal (2).
  • Remove the water outlet (3).
  • Installation Procedure
    1. Clean the sealing surfaces.
    2. Install the water outlet (3) and a NEW water outlet seal (2).

      Caution:

      Refer to Fastener Caution.

    3. Install the water outlet bolts (1) and tighten to8 Y (71 lb in)

      .



    4. Install the heater outlet hose (1) and the heater inlet hose (2).
    5. Connect the following:
    • Engine coolant temperature sensor (2) and connector clip (3)
    • Heated oxygen sensor connector (4)
    • Engine coolant air bleed hose connector (1)
  • Fill the engine coolant system. Refer to Cooling System Draining and Filling.
  • Start the engine and check for coolant leaks.

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  • Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

    Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)